The zenon Difference

The zenon Difference

Digitization and automation are creating opportunities for increased industrial efficiency and productivity. To take advantage of these opportunities and stay ahead of the competition, you need the right software system that can scale and grow with your business.


Having led the industrial automation market since 1987, we at COPA-DATA strive to empower everyone who works with industrial plants or infrastructure to accomplish their goals with ease and confidence. We make this happen by developing zenon — a future-proof industrial automation software platform that enables the success of our customers.


zenon is designed to help manufacturing and energy companies optimize their processes and make reliable data-driven decisions. Simple and intuitive to engineer, zenon allows you to quickly design and deploy your custom projects by just setting parameters. With zenon, you will enjoy robust connectivity and state-of-the-art security mechanisms. Highly flexible and scalable, zenon combines machine operation, data recording and business intelligence functions to provide an all-in-one solution to the challenges associated with digital transformation. Connect and manage your entire enterprise from the plant floor to the enterprise resource planning (ERP) system. Let zenon turn your ideas into a reality and make your life easier.



How zenon can make your life easier

Whether you’re a manufacturer planning to build a greenfield smart factory or an electrical utility looking to modernize existing power management systems, zenon offers everything you need to ease your transformation. It encompasses HMI, SCADA, IoT, soft PLCs, Alarming, Messaging, Reporting and more. Our fully integrated software platform supports applications for the food and beverage, pharmaceuticals, energy and infrastructure, automotive, and many other industries.


There are many industrial automation software options on the market, but zenon consistently delivers significant, lasting results while keeping overall cost of ownership low. The software platform is secure, simple to use, sustainable and scalable. You can start with a single Runtime and add more as your business grows. When it comes to project engineering, zenon allows you to create custom applications easily without writing code, improving your business’s production efficiency and flexibility. The potential of your business has no limit with zenon!



Contact us to learn more about the benefits of using zenon

At COPA-DATA, we have the unique ability to listen to our customers and develop customized solutions to their industrial automation needs. As an independent software manufacturer, we develop all our drivers and communication protocols in-house, which allows us to make zenon the closest thing possible to your ideal software.


If you’re weighing the benefits of zenon versus another software platform, scroll down to explore the features that set zenon apart and make your life easier.


Still not sure whether zenon or another software will best meet your needs? Reach out to us today to learn more.




What is the IoT and IIoT?

The Internet of Things, or IoT, and the Industrial Internet of Things, or IIoT, are two of the leading technologies in the digitization revolution. You've most likely heard these terms plenty of times and may even use some IoT and IIoT technologies. By connecting numerous devices and pieces of equipment through the Internet, IoT and IIoT can help businesses operate more efficiently, make more informed decisions and unlock new revenue sources. Let's take a closer look at how these technologies work and how your organization can leverage their capabilities using the zenon Software Platform.



What is IoT, and how does IoT work?

The IoT is a network of connected devices that can communicate with each other and provide data to users through the Internet. IoT devices can connect to the Internet and often have sensors that enable them to collect data. An IoT device can be useful on its own, but when you use numerous devices together, they become even more valuable.


As more types of equipment gain the ability to connect to the Internet, the IoT grows in size. The IoT includes a vast range of devices. Everything from factory machinery to electrical substations to buildings and infrastructure can be a part of it, with the number of connected devices growing every day. Manufacturers, energy companies, city governments and a variety of other types of organizations use the IoT.


IoT technology enables you to collect data automatically from a variety of functions, including, for example, how much energy the lighting in a building is using or how much water is flowing through a wastewater treatment plant. IoT devices can transmit the data they collected to a central system via the Internet. Managers can then use this data to inform decisions. Using data analysis methods, you can drill down into the data to discover deeper insights and predict future outcomes.


What is IoT and IIoT?

You can also use IoT technology to automate your equipment and parts of your operations. Equipment with smart sensors can automatically adjust its operation to optimize energy use, traffic flow and more. Smart sensors are sensors that take an action or signal for an action to happen when they detect a particular input. A simple example is motion-activated lights. Those sensors detect motion then turn on the lights. Smart sensors can also identify abnormal conditions or device operation and alert operators to potential problems.



What is IIoT, and how does IIoT work?

IIoT is a subcategory of IoT. The term refers to IoT technology used in industrial settings, namely in manufacturing facilities. IIoT is a key technology in Industry 4.0, the next phase of the industrial revolution. Industry 4.0 emphasizes smart technology, data, automation, interconnectivity, artificial intelligence and other technologies and capabilities. These technologies are revolutionizing the way factories and industrial organizations are run.


IIoT can have many of the same uses and benefits that IoT can. You can integrate smart sensors into manufacturing machinery, energy systems and infrastructure such as piping and wiring. These sensors, through the data they collect and the advanced functionality they enable, can help industrial businesses to boost their efficiency, productivity, employee safety and more.


IIoT enhances machine-to-machine communication and provides plant managers with data that gives them a clearer picture of how their facility is operating. Through the continual collection of granular data, industrial companies can keep closer tabs on the energy, water and other resources they're using, when their machinery is running and how much they're producing. Operators can then make manual adjustments, or equipment can automatically adjust to optimize their operation.


IIoT enhances machine-to-machine communication and provides plant managers with data that shows a clearer picture of how their facility is operating.

Through this continual optimization, companies can save significant amounts of energy, water and resources, while maintaining or increasing productivity levels. When used in this way, IIoT can help companies meet their lean manufacturing goals. You can also use IIoT to inform predictive maintenance programs, speed product development and achieve other business goals.



How do IoT and IIoT work together?

IIoT is a subset of IoT technology that refers specifically to technologies used for industrial activities. It involves many of the same concepts and functions, but there are also some differences between IIoT and typical IoT applications.


IoT encompasses a wide range of sectors and users. Consumers, as well as professionals in industries such as healthcare, enterprise and the public sector, may use IoT technology. IIoT technology, on the other hand, is only used in industrial settings by professionals in an industrial field. Because IIoT technology needs to be able to stand up to industrial environments, the hardware tends to be more robust. Many IoT software programs could be used for both IoT and IIoT, although some may be IIoT-specific.


Users of IIoT and IoT technology tend to aim to accomplish slightly different goals. IoT deployment typically aims to increase efficiency, improve health and safety and create improved experiences. IIoT is typically concerned primarily with the first two goals and is less user-centric. General consumers do not use it in their personal lives, and it is instead part of an industrial process.



How does IoT affect smart cities?

IoT is a key enabling technology of smart cities, which use advanced technologies to improve the quality of life for everyday people and increase the efficiency of operations. The IoT enables cities to collect data from a city’s infrastructure and use that information to optimize operations and inform decisions. This technology can drive innovation in numerous areas, including:


  • Infrastructure: Smart cities can integrate sensors into their infrastructure to improve maintenance programs, boost efficiency, enable remote operation and gain other benefits. This infrastructure includes everything from street lights and water networks to roadways and transportation systems. By installing timers and motion sensors in streetlights, for example, smart cities could program them to come on when it gets dark or when someone is nearby.
  • Buildings: IoT can also help cities to improve the efficiency and operation of publicly owned buildings. Using smart technology, cities can collect data from and remotely operate a wide range of systems within buildings, including lighting, heating, air conditioning and elevators.



IoT can help utilities to improve the reliability, efficiency and sustainability of electric power systems.

  • Energy supply: The IoT can help to improve the reliability, efficiency and sustainability of electric power systems. It can play a role in nearly every aspect of the electric grid including substations, renewable energy power plants, energy storage facilities and more. It can help operators to detect equipment problems early, manage variable generation resources and optimize distribution.
  • Water: Having a water system that reliably provides residents with clean water and safely handles waste water is crucial. With an IoT system in place, operators can more quickly detect leaks to reduce waste and avoid future service interruption that may occur if a damaged pipeline is not fixed. Smart technology can also enable you to predict water depletion rates and better plan for the future.
  • Transportation and traffic: IoT technology can also enhance public transportation and traffic systems. It can help to reduce energy use in public transportation systems and enable operators to remotely control overhead displays on roadways or lighting on airport runways. Furthermore, operators can see where all equipment is at all times and how it is operating, and can quickly react to road incidents or other emergencies.



How does IIoT affect smart factories?


Driving Digital Transformation for Smart Factories & Smart Cities



IIoT technology is a foundational element of the transition to Industry 4.0. Smart factories can integrate IIoT technology into a vast array of equipment and leverage it to improve efficiency, worker safety and productivity.

  • Smart production: Integrating smart technology into manufacturing machines and systems enables them to communicate with each other, creating a connected factory. All of the data collected from this connected equipment can go into a central database where employees can access it. Having the data in one place gives managers a comprehensive view of the facility. They can see when specific pieces of machinery were in operation as well as details about their performance. They can also gain insights into the amounts of resources used, the number of units produced and more.
  • Energy management: Industrial processes often use substantial amounts of energy, so even small improvements in energy management can help industrial companies save significant amounts of money and improve their environmental performance. With IIoT, managers can improve their understanding of the energy use of an entire company and facility. They can also view details about the energy consumption of individual machines. Using data from smart sensors, companies can optimize their energy use. They can determine where they're using the most energy and identify inefficient machines. It can even assist with adding renewable energy resources to a facility.
  • Predictive maintenance: IIoT technology can help industrial organizations improve their efficiency by enhancing their predictive maintenance programs. Predictive maintenance involves monitoring the condition and performance of equipment to predict when it might fail. Workers can then prevent these failures by performing maintenance. This differs from reactive maintenance, in which workers fix a machine after a problem occurs. Smart sensors can provide detailed information about how a piece of machinery is functioning, allowing workers to predict failures earlier and more accurately. Workers may even receive alerts about unusual operations and potential problems. This IoT-enabled predictive maintenance helps companies to reduce downtime and increase efficiency.




What are the benefits of IoT and IIoT?

IoT and IIoT technology can provide numerous benefits to manufacturers, cities and other users. These benefits include:

By enabling predictive maintenance and alerting workers to problems early, you can reduce the downtime of your facilities and equipment.

  • Improved efficiency: IoT devices can continuously gather data about the equipment, processes and resources a machine, system, building or city is using. These resources include electricity, natural gas, water and other industrial process inputs. Improving your understanding of how you use resources and manage your processes can help you find ways to reduce your consumption and improve productivity. This enhanced efficiency can reduce your costs and improve your organization's overall performance.
  • Reduced downtime: By enabling predictive maintenance and alerting workers to problems early, you can reduce the downtime of your facilities and equipment. This can help companies avoid significant amounts of lost revenue and ensure reliable access to water, electricity and other resources for cities. An IoT-enabled predictive maintenance program can also help you to reduce your overall maintenance costs as well by preventing more severe equipment damage from occurring.
  • Remote control: When your equipment is connected to the Internet, you can control it from anywhere you have an Internet connection and the necessary software. You can control equipment manually or have it operate according to a schedule or automatically adjust its operation based on changing conditions. The ability to remotely control equipment increases your ability to adapt to changing conditions.
  • Increased security: Controlling machinery or infrastructure remotely has some real risks, but overall, connecting your infrastructure to the Internet can provide increased protection. Choosing devices and software with comprehensive, integrated security features protects your organization against unauthorized access and data loss. With heavy encryption, secure authentication and administrative options tailored to your needs, you can reduce risk and manage your data and equipment better.
  • Smarter decision making: Smart sensors help you increase the volume of the data you collect as well as the level of detail in your data. This information may be useful on its own, and you can also use big data analytics to derive deeper insights from your data. Using this data and the insights you obtain, you can make more informed, and therefore better, decisions. Your data can also help you to predict future outcomes better and prepare for those changes.
  • Increased ROI: IoT and IIoT can improve your organization's bottom line and the return on investment (ROI). It can help you reduce your costs through various means, including energy efficiency improvements and predictive maintenance. The ability to make better decisions and predict future outcomes can help your business stay ahead of the competition and minimize risks. It may also open up new business opportunities and create new revenue streams.



The future of IoT and IIoT

Over the coming years, the adoption of IoT and IIoT technologies will continue to grow. It is expected that the world will have 25 billion connected devices by 2021. Globally, the IIoT market is expected to grow to USD 771.72 billion by 2026.


These technologies are already impacting a wide range of sectors from consumer goods to manufacturing to healthcare. They will continue to drive digital transformation and significantly alter nearly every sector along with other Industry 4.0 technologies. When used in combination with automation, data analytics, artificial intelligence and other advanced technologies, IoT and IIoT have the potential to be even more impactful.


Currently, IoT and IIoT can help give companies an edge over the competition. Increasingly, companies need to use these technologies to avoid falling behind their competitors, and their importance for businesses will continue to grow over the coming years. These technologies will also become increasingly common in consumers' daily lives. As the future continues to become connected, smart and digitized, IoT and IIoT play a growing role in our professional and personal lives.



zenon's IoT and IIoT solutions

To take full advantage of the capabilities of IoT and IIoT technology, you need a powerful software platform that can help you to manage your connected devices and the data they collect. zenon from COPA-DATA offers an integrated environment that incorporates machine operation, data recording and business intelligence. It includes SCADA, HMI, IoT, IIoT, soft PLC systems and Dynamic Production Reporting, all in one platform. Trusted by more than 5,000 customers and over 250 partners worldwide, zenon can enable smart cities, factories and systems for organizations across a variety of sectors.


zenon offers easy integration with existing systems and easy-to-use wizards and tools. You can quickly configure projects, automate routine commands and create custom views, events and alarms. zenon's advanced analytics, reporting and visualization help you derive value from your data, and you can quickly and securely access your information and control your system from anywhere. To learn more about how COPA-DATA can help yur organization create a smart factory, building or city and improve its efficiency, productivity, reliability and ROI, contact us today.

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The complete digital network

Distributed Intelligence and Networking – flexible, open and secure

A growing number of smart machines and devices are exchanging data via the Industrial Internet of Things (IIoT). Machine groups, machines and components are increasingly responding independently and in real time to changing conditions and parameters. Processes run less frequently in one central system. The challenge of the digital age and increasing globalization is to manage the resulting flood of data, to make processes comparable across locations and countries and, ideally, to standardize them. This begs the questions: what is the capacity utilization in the individual systems? How does consumption differ at the individual locations? And, how do I automatically process the data in my ERP system? Only those who can answer these questions are capable of making the most out of the enormous potential of the IIoT.


The benefits of centralized control beyond automated data processing and analysis are clear. This form of architecture makes work easier, particularly in the case of geographically distributed or difficult-to-access systems, such as photovoltaic farms or wind parks.


Seamlessly implement IIoT projects with zenon Service Grid

Service Grid connects machines, processes or complete systems in networks – and does so, as usual, from zenon. In a simple and uncomplicated manner, regardless whether you want to network plants across locations and harmonize processes or integrate third-party systems and IoT devices such as intelligent energy meters or wearables, Service Grid provides a solution to meet your requirements. All of the resulting data can be stored centrally and in real time on a cloud-based platform.


In combination with third-party components or clients, such as mobile apps, MES, or ERP systems, Service Grid greatly expands the application potential of the software platform. By accessing the programming interface, you can query variable values or complete reports and process these in external clients. This enables you to use external data easily and seamlessly in the connected zenon installations. With the help of third-party applications, this provides a wide range of scenarios for further processing and data enhancement. By integrating services such as Microsoft Azure Analysis Services, you can provide customized business intelligence solutions. With the Service Grid, even complex architectures remain scalable and optimally maintainable.



  • zenon as a distributed software platform
  • Industrial Internet of Things connectivity
  • Simple and secure connection of third-party systems


With zenon Service Grid, we have expanded our zenon software platform comprehensively. Service Grid provides you with a flexible, future-proof solution that enables you to implement your individual, customized requirements even better. For more detailed information, see our fact sheet.

zenon Service Grid

Fact Sheet

zenon Service Grid

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zenon Service Grid: Upgrade to IIoT platform

IU Magazine Article

zenon Service Grid: Upgrade to IIoT platform

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